Automotive System Product Development Services

PAG Electronics offers expert Automotive Device Product Development Services for designing and engineering advanced automotive electronic device. Serving clients across China, Europe, USA, Canada, and Australia, we develop automotive electronic devices that meet the highest industry standards for performance, safety, and reliability.

Typical automotive system products

ADAS (Advanced Driver Assistance Systems) Modules

  • Collision detection and avoidance systems
  • Lane departure warning systems
  • Blind spot detection systems
  • Adaptive cruise control systems

Vehicle Control Units (VCUs)

  • Engine control units (ECUs)
  • Transmission control units (TCUs)
  • Battery management systems (BMS) for electric vehicles
  • Inverter control units for hybrid and electric vehicles

In-Vehicle Infotainment Systems (IVI)

  • Touchscreen control panels and displays
  • Navigation systems with real-time traffic updates
  • Smart rear-view mirror displays with integrated dashcam
  • Bluetooth, Wi-Fi, and smartphone integration systems

Electric Vehicle (EV) Charging Systems

  • On-board EV charging controllers
  • Portable EV chargers
  • Wireless (inductive) charging systems
  • EV charge point interfaces and adapters

Telematics Control Units (TCUs)

  • Fleet management and tracking systems
  • Remote diagnostics and predictive maintenance units
  • Over-the-air (OTA) software update systems
  • Vehicle-to-Everything (V2X) communication systems

Autonomous Driving Sensors & Modules

  • LiDAR, radar, and ultrasonic sensors for self-driving systems
  • Surround-view camera systems for parking assistance
  • Sensor fusion modules (combining multiple sensor inputs for better decision making)
  • Real-time object detection and tracking systems

Digital Instrument Clusters

  • Fully digital dashboards with customizable displays
  • Head-up display (HUD) systems projecting key information on the windshield
  • Driver monitoring systems for detecting drowsiness or distraction

Tire Pressure Monitoring Systems (TPMS)

  • Wireless sensors integrated into the tires
  • Central control units for monitoring and alerting tire pressure
  • Next-generation systems with predictive maintenance for tire wear

Vehicle Lighting and Control Systems

  • Smart LED and adaptive headlights (adjustable beam based on road conditions)
  • Dynamic turn signals and tail lights
  • Ambient interior lighting systems with customizable color options
  • Automatic headlight dimming systems

Automotive Connectivity Solutions

  • 5G-enabled modules for vehicle connectivity
  • In-car Wi-Fi routers for connected services
  • Bluetooth and NFC integration for keyless entry and ignition
  • Smartphone app interfaces for controlling vehicle functions remotely

Electric Power Steering (EPS) Systems

  • Electronic control units for power steering
  • Angle and torque sensors for steering control
  • Redundant safety systems for autonomous driving

Car Security and Access Systems

  • Keyless entry and start systems
  • Biometric authentication systems (fingerprint or facial recognition for vehicle access)
  • Anti-theft immobilizers and alarm systems
  • Smart locking systems with mobile app control

Climate Control Systems

  • Smart climate control units with AI-based passenger detection
  • Battery-powered climate control systems for EVs
  • Multi-zone HVAC controllers for luxury vehicles

Vehicle Sound Systems

  • Active noise cancellation systems for in-car audio enhancement
  • Customizable surround sound systems
  • Automotive amplifiers and subwoofers

Energy Harvesting Systems

  • Solar panels integrated into the vehicle body
  • Regenerative braking systems for electric vehicles
  • Piezoelectric systems for energy recovery

Smart Mirrors and Displays

  • Rearview mirrors with integrated digital displays
  • Side mirrors with built-in cameras replacing traditional mirrors
  • Augmented reality (AR) heads-up displays (HUD)

Driver Behavior Monitoring Systems

  • AI-driven systems that analyze driver behavior patterns
  • Safety features to alert drivers when detecting risky driving behaviors
  • Integration with insurance telematics

Connected Car Health Monitors

  • Real-time vehicle diagnostics and health monitoring
  • Predictive maintenance alert systems
  • Integration with mobile apps for instant reports

Electric Vehicle (EV) Power Electronics

  • DC-DC converters for energy management in EVs
  • Inverter systems for converting energy for electric motors
  • Vehicle-to-Grid (V2G) integration modules

Occupant Detection and Safety Systems

  • Sensors detecting the presence of occupants for airbag control
  • Child seat detection systems integrated with safety controls
  • Adaptive restraint systems adjusting based on weight and position

    Typical Norms and Standards to consider for automotive electronic related design

    • IATF16949
    • ISO 26262: Functional Safety for Road Vehicles
    • ISO 16750: Environmental Conditions and Testing for Electrical and Electronic Equipment
    • ISO 21434: Road Vehicles – Cybersecurity Engineering
    • ISO 7637: Road Vehicles – Electrical Disturbances from Conduction and Coupling
    • ISO 15118: Road Vehicles – Vehicle to Grid Communication Interface
    • SAE J1939: CAN (Controller Area Network) Communication for Vehicles
    • SAE J3016: Levels of Driving Automation
    • SAE J1772: EV and Plug-in Hybrid Electric Vehicle Conductive Charge Coupler
    • SAE J2954: Wireless Power Transfer for Light-Duty Plug-In/Electric Vehicles
    • CISPR 25: Radio Disturbance Characteristics for the Protection of Receivers Used Onboard Vehicles
    • ISO 11452: Road Vehicles – Component Test Methods for Electrical Disturbances
    • UN ECE R10: Electromagnetic Compatibility (EMC) for Road Vehicles
    • REACH and RoHS: Chemical Substances Compliance
    • FMVSS (Federal Motor Vehicle Safety Standards, US)
    • IEC 60068: Environmental Testing
    • IEC 61000: Electromagnetic Compatibility (EMC)
    • ASIL (Automotive Safety Integrity Level)
    • OBD-II (On-Board Diagnostics)
    • VDA 6.3: Process Audit for Product Development and Manufacturing
    • VDA 2: Production Part Approval Process (PPAP)
    • AUTOSAR (AUTomotive Open System ARchitecture)
    • MISRA (Motor Industry Software Reliability Association) Guidelines
    • ISO 6469-1: Safety Specifications for Rechargeable Energy Storage Systems in Electric Vehicles
    • UL 2580: Standard for Batteries for Use in Electric Vehicles

              Typical challenges to consider for automotive electronic system design

                    Functional Safety (ISO 26262 Compliance)

                    • Hazard Analysis
                    • Safety Integrity Levels
                    • Failure Mode and Effect Analysis
                    • Safety testing and validation

                    Environmental Conditions and Durability

                    • Extreme temperatures, humidity, and vibration.

                    Electromagnetic Compatibility (EMC)

                    • EMI prevention
                    • Noise and disturbances prevention
                    • EMC prevention
                    • Crosstalk and signal integrity in high-speed circuits

                    Cybersecurity (ISO 21434 Compliance)

                    • Secured communication protocols (e.g., encryption, authentication).
                    • Secured boot and code signing
                    • Tampering

                    Cost Management and BOM Control

                    • Optimize costs without compromising quality

                    Supply Chain Management

                    • Supply chain disruptions

                    Regulatory Compliance

                    • International automotive regulations

                      Hardware-Software Integration

                      • Real-time performance issues

                      Power Efficiency and Thermal Management

                      • Energy consumption
                      • Thermal management

                      Mechanical Integration and Space Constraints

                      • Space utilization
                      • Vibration-resistance and shock absorption

                      Reliability and Long Product Lifespan

                      • Automotive-grade reliability achievement
                      • Critical systems reliability enforcement.
                      • Ease of maintenance

                      Vehicle Electrification (EV/Hybrid-Specific Challenges)

                      • High-voltage systems safety
                      • Battery management systems (BMS)
                      • Adherence to ISO 6469 and UL 2580

                      Time-to-Market Pressure

                      • Rapidly test new concepts.
                      • Quick iteration implementation
                      • Reduce development time.
                      • Minimize bottlenecks in the validation process.

                      Human-Machine Interface (HMI) and User Experience

                      • Design intuitive interfaces

                        Our services related to Automotive Electronic System Design & Development

                            • Custom automotive electronic system feasibility studies
                            • Custom automotive electronic system product design
                            • Prototyping and testing of custom automotive electronic systems
                            • Custom automotive electronic system testing and certification support
                            • Custom automotive electronic system prototyping
                            • Automotive electronic system industrialization

                              Our services related to Automotive Electronic System Manufacturing Support

                                • Custom automotive electronic system supplier sourcing
                                • Custom automotive electronic system supply chain management
                                • Custom automotive electronic system vendor coordination
                                • Custom automotive electronic system manufacturing support
                                • Custom automotive electronic system quality management
                                • Custom automotive electronic system test bench setup

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